Wired Sump to Tank & Bore to Tank – Dual Motor Automatic Water Level Controller

Smart Dual Source Water Level Controller

The Aditya Smart Dual Source Water Level Controller is an advanced automatic water management and motor protection system designed to intelligently control two independent water sources and two overhead tanks.

The system automatically manages Sump and Borewell water supply, while protecting motors from dry running, overflow, unstable power, and water flow failure.

Designed using industrial-grade electronics and intelligent control logic, the controller ensures safe, reliable, and fully automated water management for homes, apartments, and commercial buildings.


Dual Source Smart Water Management

Unlike ordinary controllers that manage only one tank, the Aditya controller intelligently manages two tanks and two motors simultaneously.

Water Sources

Motor 1 – Sump Motor
Transfers water from
Sump → Tank 1

Motor 2 – Borewell Motor
Transfers water from
Borewell → Tank 2

Both systems work independently and automatically, ensuring efficient water supply at all times.


Intelligent Water Level Monitoring

The controller continuously monitors water levels using high-precision sensors.

Tank 1 Monitoring

• 50% Level Sensor
• 100% Full Level Sensor

Tank 2 Monitoring

• 50% Level Sensor
• 100% Full Level Sensor

Sump Monitoring

• LOW Level
• HALF Level
• FULL Level

This ensures the controller always verifies water availability before starting the motor, preventing pump damage.


Automatic Operation – Sump Motor (Tank 1)

When Tank 1 water level drops below 50%:

  1. The controller checks water availability in the sump.
  2. If water is available, the sump motor starts automatically.
  3. The motor continues running until Tank 1 reaches 100%.
  4. Once the tank becomes full, the motor stops automatically.

Sump Protection Logic

If the sump becomes empty while the motor is running:

• The controller automatically stops the motor to prevent dry running.

When water refills in the sump above the safe level, the system will restart automatically and continue filling Tank 1.


Automatic Operation – Bore Motor (Tank 2)

When Tank 2 water level drops below 50%:

  1. The borewell motor starts automatically.
  2. The controller checks whether water reaches the tank within 1 minute.
  3. If water flow is detected, the motor continues running.
  4. When Tank 2 becomes full, the motor stops automatically.

Advanced Borewell Dry Run Protection

Dry running is one of the biggest causes of borewell motor failure.

The Aditya controller includes real water flow detection.

If the motor is running but no water is detected in Tank 2 within 1 minute:

• The motor stops automatically
• Motor ON Green LED turns OFF
• Dry Run warning Red LED turns ON
• Alarm beep sounds every 10 seconds

This ensures maximum bore motor safety.


Intelligent Power Recovery Protection

When power returns after a power cut:

  1. The controller gives a power recovery beep.
  2. The system does not start motors immediately.
  3. The controller waits 1 minute to verify power stability.

Only after confirming stable power will the motor start if required.

This protects motors from:

• Voltage fluctuations
• Sudden power restoration
• Frequent power cuts


Manual Tank Filling – NEED Button

If the user wants to fill the tank immediately:

Press the NEED button.

The motor starts instantly and continues running until the tank reaches 100%, after which it stops automatically.

This provides manual control with automatic safety.


Smart LED Status Display

The controller includes a clear visual monitoring panel for easy operation.

Tank Indicators

Tank 1
• 50% Level
• 100% Full

Tank 2
• 50% Level
• 100% Full

Sump Indicators

• LOW
• HALF
• FULL

Motor Indicators

• Sump Motor ON
• Bore Motor ON
• Motor Rotation LED Ring

Protection Indicators

• Water Flow Indicator
• Dry Run Warning LED
• Alarm Buzzer

This allows users to instantly understand system status.


Industrial Sensor Connector System

The controller includes a 10-Pin Industrial Green Connector for sensor wiring.

Advantages

• No wire tapping required
• Strong and secure connections
• Prevents loose contacts
• Easy installation
• Long-term reliability

This professional connector system improves installation quality and durability.


Maintenance & Service Features

For easy servicing and system checking, the controller includes:

Dry Run Bypass Switch

Used during maintenance or troubleshooting.

Tank 100% Test Switch

Allows quick self-testing of the system.

Manual Motor Start

User can start motor manually when required.


Motor Compatibility

The controller supports:

• Single Phase Motors
• Three Phase Motors

Maximum Motor Capacity

Up to 7.5 HP

Suitable for most domestic and commercial water pumps.


Electrical Safety & Isolation

Safety is a key design priority in the Aditya controller.

High Power Industrial Relays

• Reliable motor switching
• Long service life

5kV Isolation Transformer

• High electrical isolation
• Shock protection
• Improved circuit safety

Shock Proof Design

Even if the controller board is touched while running, the system provides maximum electrical isolation.


Sensor Technology

The system uses premium stainless steel sensors designed for long-term reliability.

SS316 Stainless Steel Sensors

• Rust resistant
• Anti-scaling design
• Long service life
• Accurate water level detection

Food-Grade Sensor Housing

Sensor housing is made from 100% food-grade plastic, making it safe for drinking water tanks.


Ideal Applications

The Aditya Smart Controller is suitable for:

• Individual Houses
• Apartments
• Villas
• Farm Houses
• Hostels
• Hotels
• Schools
• Commercial Buildings
• Industrial Water Tanks


Why Aditya Smart Controller is Different

Most water level controllers in the market only switch motors ON and OFF.

The Aditya Smart Controller works like an intelligent motor protection system.

It continuously checks:

• Tank water level
• Sump water availability
• Borewell water flow
• Motor safety conditions
• Power stability

If any abnormal condition occurs, the system stops the motor automatically and alerts the user.


Aditya Electronic Solutions Advantage

✔ Dual Tank Automation
✔ Sump + Borewell Integration
✔ Real Water Flow Detection
✔ Advanced Dry Run Protection
✔ Intelligent Power Recovery System
✔ Manual NEED Filling Option
✔ Industrial Sensor Connectors
✔ Shock-Proof Isolation Design
✔ Premium SS316 Sensors
✔ Supports Motors up to 7.5 HP

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