Smart Wireless Sump to Tank Water Level Controller

Advanced Long-Range Automatic Pump Control System

By Aditya Electronic Solutions – Hyderabad

The Aditya Smart Wireless Water Level Controller is an advanced automation system designed to intelligently manage water pumping from sump to overhead tank without manual monitoring or long wiring.

Using long-range wireless communication, solar-powered sensors, intelligent motor protection, and industrial-grade electronics, the system ensures safe, reliable, and fully automatic water management.

It eliminates wiring between sump and tank, protects the motor from dry run and signal loss, and ensures dependable operation even in long-distance installations.

Perfect for:

✔ Individual Houses
✔ Apartments
✔ Villas
✔ Commercial Buildings
✔ Farm Houses
✔ Large Properties

Key Benefits

No Wiring Between Sump and Tank

Traditional controllers require long wiring between sump and tank.

The Aditya wireless system uses advanced RF communication, eliminating wiring completely.

Advantages

  • Faster installation
    • No wire damage problems
    • Ideal for long-distance installations
    • Clean and professional setup

Fully Automatic Pump Operation

The system automatically controls motor operation based on water levels.

Motor Starts Automatically When

  • Tank level falls below 50%
    • Sump water is available

Motor Stops Automatically When

  • Tank becomes 100% full
    • Sump water becomes low

This prevents water overflow and dry run motor damage.

Smart Water Flow Detection

When the motor starts, the controller verifies whether water is actually reaching the tank.

If water is not detected within 1 minute:

  • Motor automatically switches OFF
    Red warning indicator activates
    Beep alert every 10 seconds

This protects the motor from:

  • Dry run
    • Pipeline blockage
    • Air lock problems

Intelligent Wireless Signal Monitoring

The system continuously monitors communication between devices.

Signal Update Frequency

  • Tank signal every 10 seconds
    • Sump signal every 15 seconds

If signal is lost:

  • Bad signal warning appears
    2 beep alerts every 30 seconds

If signal is not restored within 1 minute during motor operation, the controller automatically stops the motor to protect the pump.

Unique ID Wireless Technology

Each device is programmed with a unique wireless communication ID.

Benefits:

✔ Prevents signal interference
✔ No cross communication between nearby systems
✔ Reliable operation in apartments and dense areas

Long-Range Wireless Communication

Designed for long-distance installations.

Features:

  • Long-range RF wireless communication
    • Optional Smart Repeater for extended range
    • Multiple repeaters can be installed for very long distances

The repeater unit also displays tank level indicators.

Ideal for:

  • Large buildings
    • Farms
    • Industrial sites
    • Long-distance tanks

System Components

Control Unit (Motor Controller)

Installed near the motor starter panel.

Functions:

  • Controls pump operation
    • Displays tank and sump status
    • Shows alerts and system status

Tank Sensor Unit

Installed on the overhead tank to monitor tank water level.

Tank Level Detection

  • 25%
    • 50%
    • 75%
    • 100%

Sump Sensor Unit

Installed inside the sump to monitor water availability.

Sump Level Detection

  • Low
    • Half
    • Full

The motor operates only when sufficient water is available.

Solar Powered Tank Sensor

The tank sensor operates using:

  • High-efficiency solar panel
    • High-quality EV-grade rechargeable battery

Backup Capability

Up to 90 days operation without sunlight

Construction:

  • SS304 stainless steel mounting stand
    • Fully waterproof enclosure
    • Outdoor long-life design

Long Backup Sump Sensor Battery

The sump sensor unit includes:

  • Built-in battery bank
    Battery Management System (BMS) protection

Backup performance:

Up to 12 months operation after full charge

Charging:

Users can easily recharge using the provided smart charger.

Mounting:

  • SS304 rust-proof mounting plate

Smart Battery Monitoring Alerts

The controller continuously monitors sensor battery levels.

Sump Battery Low

  • Blue low battery indication
    • 3 beep alerts every 30 seconds

Even after warning, the system continues operating for up to 15 days.

Tank Battery Low

  • Low battery indicator appears on controller
    • Alert beep notification

Motor Protection Features

Dry Run Protection

Motor automatically stops if:

  • Sump becomes empty
    • No water flow detected

Signal Loss Protection

If wireless communication fails for more than 1 minute, the motor automatically stops.

Power Failure Recovery Protection

After electricity returns:

The controller waits 1 minute before restarting the motor.

This ensures voltage stability and safe motor operation.

Manual Control Features

NEED Button (Instant Tank Filling)

Allows user to manually start the motor when required.

Example:

If tank is above 50% but user wants to fill completely:

Press NEED button → Motor starts immediately → Stops automatically at 100% tank level.

Maintenance Bypass Controls

For service or troubleshooting, the controller includes:

  • Dry Run Bypass Switch
    • Manual Motor Start Bypass
    • Tank Full Test Switch

Industrial-Grade Electrical Design

Built using high-reliability industrial components.

Includes:

  • High-power switching relays
    5kV isolation transformer for shock protection
    • Industrial electrical protection design

This ensures maximum safety and long service life.

Premium Sensor Materials

Sensors are manufactured using high-quality materials.

  • SS316 stainless steel probes
    • Food-grade plastic housing

Advantages:

✔ Rust-proof
✔ Scaling-resistant
✔ Long-life durability

Easy Installation System

The controller uses a 10-pin industrial connector for sensor connections.

Benefits:

✔ No wire tapping required
✔ No loose connection problems
✔ Reliable long-term operation
✔ Faster installation

Motor Compatibility

Compatible with:

Single Phase Motors
Three Phase Motors

Maximum supported motor capacity:

Up to 7.5 HP

Technical Specifications

Feature Specification
System Type Wireless Sump to Tank Controller
Tank Levels 25%, 50%, 75%, 100%
Sump Levels Low, Half, Full
Wireless Communication Long Range RF
Signal Monitoring Tank 10s, Sump 15s
Motor Type 1 Phase / 3 Phase
Maximum Motor Capacity Up to 7.5 HP
Tank Sensor Power Solar + EV Battery
Tank Backup Up to 90 Days
Sump Battery Backup Up to 12 Months
Sensor Material SS316 Stainless Steel
Mounting Material SS304
Protection Features Dry Run, Signal Loss, Water Flow
Unique ID Communication Yes
Repeater Support Yes

 

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