System Configuration

Model: Sump to Dual Tank Wireless Controller

Tank Level Monitoring

Each overhead tank has two sensing levels:

Tank 1
• 50% Level – Low Level
• 100% Level – Full Level

Tank 2
• 50% Level – Low Level
• 100% Level – Full Level

Sump Water Monitoring

• Low Level
  • Half Level
  • Full Level

This configuration allows two tanks to be used independently, making the system ideal for multi-floor houses, apartments, or multi-user buildings.

Automatic Motor Operation

Intelligent Motor Start

The motor automatically starts when:

• Water level in any tank drops below 50%
  • Sufficient water is available in the sump

Automatic Motor Stop

The motor automatically stops when:

• Both tanks reach 100% level
  • Sump becomes empty while motor is running

This ensures continuous water availability without manual monitoring.

Advanced Dry Run Protection

The controller includes multi-layer dry run protection to prevent pump damage.

Sump Water Protection

The motor will not start unless sufficient water is available in the sump, ensuring water level remains above motor suction level.

Intelligent Flow Detection

After motor start:

• The controller checks whether water reaches the tank
  • If no water flow is detected within 1 minute, the system will:
• Automatically switch OFF the motor
  • Turn Motor ON LED OFF
  • Turn Red Warning LED ON
  • Generate beep alert every 10 seconds

This protects the motor from:

• Dry bore condition
  • Air lock in pipes
  • Pipe leakage
  • Closed valve conditions

Marketing Name:
⭐ Smart Flow Verification Technology

Power Protection System

Intelligent Power Recovery Delay

After power failure, the controller waits 1 minute before restarting the motor.

This delay allows the power supply to stabilize, protecting the motor from:

• Voltage spikes
  • Rapid ON/OFF power conditions
  • Electrical malfunction

Manual Operation Features

NEED Button (Quick Fill Mode)

If both tanks are above 50% but the user wants them filled fully:

• Press NEED button
  • Motor starts immediately
  • Motor stops automatically when both tanks reach 100%

Manual Motor Start

A manual bypass switch is provided for emergency motor operation.

Dry Run Bypass

A dry run bypass switch is available for maintenance situations.

Tank 100% Test Switch

Allows quick system testing and sensor health check.

Motor Status Display

The controller provides clear visual indicators:

• Motor ON indicator
  • Motor rotation indicators
  • Water flow indicator
  • Tank level indicators
  • Sump level indicators
  • Alarm indications

This allows easy system monitoring at a glance.

Industrial Sensor Connection System

The controller uses a 10-pin industrial connector for sensor wiring.

Benefits

• No wire tapping required
  • Strong and reliable connection
  • Prevents loose contacts
  • Reduces electrical faults

Motor Compatibility

The controller supports:

• Single Phase Motors
  • Three Phase Motors

Maximum Motor Capacity:
Up to 7.5 HP

Electrical Safety Design

Safety is a key feature of the system.

Industrial High Power Relay Switching

• Heavy duty relays
  • Strong electrical isolation
  • Reliable motor control

5KV Transformer Isolation

• Complete shock protection
  • Safe electronic circuit operation

Marketing Name:
⭐ Industrial Grade Electrical Protection

Food Grade Rust Proof Sensors

Sensors are built using SS316 stainless steel electrodes.

Sensor Advantages

• Rust proof
  • Scaling resistant
  • Long service life
  • Safe for drinking water

Wireless Monitoring System

The system uses advanced wireless communication between sensors and controller.

Main Components

• Tank Sensor Unit
  • Sump Sensor Unit
  • Control Unit
  • Optional Wireless Repeaters

Tank Sensor Unit

Installed on the overhead tank.

Features

• Solar powered system
  • Works even without sunlight
  • Up to 90 days battery backup

Battery Type

High-quality EV-grade rechargeable battery

Mounting

• SS304 stainless steel mounting stand
  • Fully waterproof enclosure

Sump Sensor Unit

Installed inside the sump tank.

Features

• Fully waterproof design
  • Separate battery bank

Battery Backup

Up to 12 months backup after full charge.

Charging

• Smart charger included
  • Built-in Battery Management System (BMS)

Mounting

• SS304 stainless steel mounting plate
  • Completely rust proof

Low Battery Alerts

Tank Sensor Low Battery

Controller indication:

• Low battery LED near tank display
  • 3 beep alerts every 30 seconds

Sump Sensor Low Battery

Controller indication:

• Blue LED near sump indicator
  • 3 beep alerts every 30 seconds

Battery continues to work for approximately 15 days after warning.

Wireless Signal Monitoring

Signal communication is continuously monitored.

Signal Update Interval

• Tank signal → every 10 seconds
  • Sump signal → every 15 seconds

If signal is weak or lost:

• Bad signal alert displayed
  • 2 beep warning every 30 seconds

Signal Safety Motor Protection

If wireless signal is lost while motor is running:

• Controller waits 1 minute
  • If signal does not recover

Motor automatically stops.

This prevents motor damage when:

• Sensor battery fails
  • Wireless communication fails
  • Sensor unit is damaged

Marketing Name:
⭐ Signal Safety Motor Protection

Long Range Wireless Communication

The system supports long distance wireless communication.

For larger buildings:

• Wireless repeaters available
  • Multiple repeaters supported

Repeaters also display tank level signals.

Unique Wireless ID Technology

Each controller is programmed with a unique wireless identification code.

Benefits

• Prevents cross communication
  • Multiple systems can operate in the same building
  • No interference between customers

Key Advantages

✔ Fully automatic dual tank water management
✔ Wireless installation – no long wiring required
✔ Solar powered tank sensor
✔ 1 year sump sensor battery backup
✔ Intelligent dry run protection
✔ Smart flow verification technology
✔ Signal safety motor protection
✔ Industrial electrical protection design
✔ Food grade SS316 rust proof sensors
✔ Supports motors up to 7.5 HP
✔ Suitable for homes, apartments, and commercial buildings