Key Technology Highlights

✔ Advanced 3-Phase Motor Protection System
✔ Long-Range Wireless Tank & Sump Monitoring
✔ GSM Alerts & Mobile App Control
✔ Intelligent Auto-Learning Motor Protection
✔ Solar Powered Tank Sensor System
✔ Anti-Theft SIM Security System
✔ AI-Based Pump Safety Logic

System Architecture

The system consists of three intelligent devices that work together to provide full automation.

1. Main Control Unit

(Motor Starter Controller)

Installed near the motor starter panel.

Functions

• 3-Phase motor protection
  • GSM communication
  • Wireless communication with sensors
  • Automatic pump control
  • Mobile app monitoring
  • SMS alert system

2. Wireless Tank Sensor Unit

Installed on the overhead tank.

Features

• Solar powered system
  • Long-range wireless transmitter
  • Weatherproof construction
  • Stainless steel mounting structure
  • Up to 90 days battery backup

Tank Level Monitoring

• 25%
  • 50%
  • 75%
  • 100%

3. Wireless Sump Sensor Unit

Installed inside the sump tank.

Features

• Wireless water level transmitter
  • High-capacity rechargeable battery
  • Up to 12 months battery backup
  • Waterproof sensor housing

Sump Level Monitoring

• Low
  • Mid
  • Full

Advanced 3-Phase Electrical Monitoring

The integrated LCD display shows real-time electrical parameters.

Real-Time Measurements

• R Phase Voltage
  • Y Phase Voltage
  • B Phase Voltage
  • R Phase Current
  • Y Phase Current
  • B Phase Current

This allows continuous monitoring of motor electrical health.

Intelligent Motor Protection System

The controller protects the motor using advanced protection logic.

Protection Features

• High Voltage Cut-off
  • Low Voltage Cut-off
  • Overload Protection
  • Dry Run Protection
  • Phase Failure Detection
  • Phase Sequence Detection
  • Phase Unbalance Detection
  • Current Unbalance Detection

The motor starts only when all electrical conditions are safe.

Smart Auto-Learning Motor Protection

During installation, the system automatically learns the motor load.

Protection Type	Automatic Limit
Overload Protection	120% of actual load
Dry Run Protection	80% of actual load

This ensures accurate motor protection without manual calibration.

Intelligent Pump Automation Logic

The controller automatically manages pump operation.

Motor Starts When

• Tank level falls below 50%
  • Sump has sufficient water
  • Power supply is healthy

Motor Stops When

• Tank becomes 100% full
  • Sump becomes empty
  • Any electrical fault occurs

This ensures fully automatic water management.

Smart Water Flow Detection

After the motor starts:

• Water must reach the tank within 1 minute
  • If water flow is not detected → motor stops automatically
  • Alarm and warning indicators activate

This protects the system from:

• Pipe failures
  • Closed valves
  • Dry running

GSM Alerts & Mobile App Monitoring

The system supports GSM communication and remote monitoring through a mobile app.

Users Can Monitor

• R-Y-B voltage levels
  • R-Y-B current values
  • Tank water level
  • Sump water level
  • Pump ON / OFF status
  • Fault alerts

Remote Controls

• Start pump remotely
  • Stop pump remotely
  • Monitor system health

Up to 3 authorized users can receive notifications.

Event Alert System

The controller automatically sends alerts for:

• Phase failure
  • Phase recovery
  • Voltage faults
  • Current imbalance
  • Dry run condition
  • Overload condition
  • Tank full / tank empty
  • Sump low / sump full

Alerts Delivered Through

• SMS notifications
  • Mobile app alerts
  • Automatic phone call to primary user

Anti-Theft DEVICE Security System

If the device is stolen and a new SIM card is inserted:

The controller automatically sends an alert message to registered users including:

• Theft alert notification
  • If a new SIM card is inserted, the device automatically sends the new SIM number to the owner’s registered mobile numbers.

This ensures maximum device security.

Wireless Communication Technology

The system uses long-range wireless communication between devices.

Wireless Features

• Tank sensor communication
  • Sump sensor communication
  • Unique device ID system
  • Optional wireless repeaters

Repeaters allow very long-distance installations.

Wireless Signal Monitoring System

The controller continuously monitors communication with wireless sensors.

Signal Communication Interval

• Tank sensor signal every 10 seconds
  • Sump sensor signal every 15 seconds

Wireless Signal Indicator LEDs

Good Signal Indication

• Tank communication: White LED blinks every 10 seconds
  • Sump communication: White LED blinks every 15 seconds

Signal Loss Indication

If signal is not received:

Sump Signal Loss

• Orange LED glows on SUMP indicator in controller

Tank Signal Loss

• Orange LED glows on TANK indicator in controller

Signal Failure Alarm

If wireless signal becomes unstable or lost:

• 2 beep alert every 30 seconds

Motor Safety During Signal Loss

If signal loss occurs while the motor is running:

The controller automatically stops the motor to prevent unsafe operation.

Low Battery Monitoring & Alerts

The system continuously monitors the battery status of tank and sump wireless devices.

Sump Sensor Low Battery

If the sump sensor battery becomes low:

Main controller indication:

• Sump Low Battery LED glows
  • 3 beep alert every 30 seconds

Tank Sensor Low Battery

If the tank sensor battery becomes low:

Main controller indication:

• Tank Low Battery LED glows
  • 3 beep alert every 30 seconds

Even after the low battery warning, the system continues operating for approximately 15 days, allowing enough time for battery charging or replacement.

Power Failure Protection

When power supply returns:

1. Controller waits 1 minute
2. Checks power stability
3. Automatically restarts pump if safe

This protects the motor from unstable power conditions.

Industrial-Grade Electrical Design

The system is built using high-reliability industrial components.

Key Features

• High-power switching relays
  • 5kV isolation transformer
  • Shock-proof electrical design
  • Industrial-grade PCB architecture

Motor Compatibility

• Single Phase Motors
  • Three Phase Motors
  • Up to 7.5 HP capacity

High Quality Sensor Technology

Sensors are built using corrosion-resistant materials.

• SS316 stainless steel probes
  • Food-grade sensor housing
  • Rust-proof design
  • Scale-resistant technology

This ensures long life and reliable performance.

Manual Control & Maintenance Options

The system includes maintenance features for technicians.

Manual Controls

• Manual Pump ON
  • Manual Pump OFF
  • Dry-run bypass mode
  • Tank full test switch
  • Manual override start

System Components

The complete system includes:

• Main Smart Control Unit
  • Wireless Tank Sensor Unit
  • Wireless Sump Sensor Unit
  • Optional Wireless Repeater Units

Ideal Applications

This intelligent system is suitable for:

• Apartments
  • Residential buildings
  • Agricultural borewell pumps
  • Farm irrigation systems
  • Commercial buildings
  • Industrial water systems

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