Address
Ptno:73 , kalikanagar, viswabarathi school lane, Kalimandir, Bandlaguda Jagir, Telangana 500086
Work Hours
Open 24 Hours
Intelligent 3-Phase Smart GSM Motor Starter
With Long-Range Wireless Water Level Controller & Mobile App
The Intelligent Smart GSM Motor Starter is a next-generation pump automation system designed to provide complete motor protection, wireless water level monitoring, and intelligent pump control.
Developed by Aditya Electronic Solutions, this advanced system integrates motor protection relay technology, GSM communication, long-range wireless communication, and mobile monitoring into a single intelligent platform.
Unlike ordinary water level controllers, this system performs real-time electrical monitoring, intelligent safety analysis, and long-distance wireless communication, making it ideal for modern water management systems.
It is designed for apartments, agriculture, commercial buildings, and industrial water systems where reliability, safety, and automation are essential.
Key Technology Highlights
✔ Advanced 3-Phase Motor Protection System
✔ Long-Range Wireless Tank & Sump Monitoring
✔ GSM Alerts & Mobile App Control
✔ Intelligent Auto-Learning Motor Protection
✔ Solar Powered Tank Sensor System
✔ Anti-Theft SIM Security System
✔ AI-Based Pump Safety Logic
System Architecture
The system consists of three intelligent devices that work together to provide full automation.
1. Main Control Unit
(Motor Starter Controller)
Installed near the motor starter panel.
Functions
• 3-Phase motor protection
• GSM communication
• Wireless communication with sensors
• Automatic pump control
• Mobile app monitoring
• SMS alert system
2. Wireless Tank Sensor Unit
Installed on the overhead tank.
Features
• Solar powered system
• Long-range wireless transmitter
• Weatherproof construction
• Stainless steel mounting structure
• Up to 90 days battery backup
Tank Level Monitoring
• 25%
• 50%
• 75%
• 100%
3. Wireless Sump Sensor Unit
Installed inside the sump tank.
Features
• Wireless water level transmitter
• High-capacity rechargeable battery
• Up to 12 months battery backup
• Waterproof sensor housing
Sump Level Monitoring
• Low
• Mid
• Full
Advanced 3-Phase Electrical Monitoring
The integrated LCD display shows real-time electrical parameters.
Real-Time Measurements
• R Phase Voltage
• Y Phase Voltage
• B Phase Voltage
• R Phase Current
• Y Phase Current
• B Phase Current
This allows continuous monitoring of motor electrical health.
Intelligent Motor Protection System
The controller protects the motor using advanced protection logic.
Protection Features
• High Voltage Cut-off
• Low Voltage Cut-off
• Overload Protection
• Dry Run Protection
• Phase Failure Detection
• Phase Sequence Detection
• Phase Unbalance Detection
• Current Unbalance Detection
The motor starts only when all electrical conditions are safe.
Smart Auto-Learning Motor Protection
During installation, the system automatically learns the motor load.
| Protection Type | Automatic Limit |
| Overload Protection | 120% of actual load |
| Dry Run Protection | 80% of actual load |
This ensures accurate motor protection without manual calibration.
Intelligent Pump Automation Logic
The controller automatically manages pump operation.
Motor Starts When
• Tank level falls below 50%
• Sump has sufficient water
• Power supply is healthy
Motor Stops When
• Tank becomes 100% full
• Sump becomes empty
• Any electrical fault occurs
This ensures fully automatic water management.
Smart Water Flow Detection
After the motor starts:
• Water must reach the tank within 1 minute
• If water flow is not detected → motor stops automatically
• Alarm and warning indicators activate
This protects the system from:
• Pipe failures
• Closed valves
• Dry running
GSM Alerts & Mobile App Monitoring
The system supports GSM communication and remote monitoring through a mobile app.
Users Can Monitor
• R-Y-B voltage levels
• R-Y-B current values
• Tank water level
• Sump water level
• Pump ON / OFF status
• Fault alerts
Remote Controls
• Start pump remotely
• Stop pump remotely
• Monitor system health
Up to 3 authorized users can receive notifications.
Event Alert System
The controller automatically sends alerts for:
• Phase failure
• Phase recovery
• Voltage faults
• Current imbalance
• Dry run condition
• Overload condition
• Tank full / tank empty
• Sump low / sump full
Alerts Delivered Through
• SMS notifications
• Mobile app alerts
• Automatic phone call to primary user
Anti-Theft DEVICE Security System
If the device is stolen and a new SIM card is inserted:
The controller automatically sends an alert message to registered users including:
• Theft alert notification
• If a new SIM card is inserted, the device automatically sends the new SIM number to the owner’s registered mobile numbers.
This ensures maximum device security.
Wireless Communication Technology
The system uses long-range wireless communication between devices.
Wireless Features
• Tank sensor communication
• Sump sensor communication
• Unique device ID system
• Optional wireless repeaters
Repeaters allow very long-distance installations.
Wireless Signal Monitoring System
The controller continuously monitors communication with wireless sensors.
Signal Communication Interval
• Tank sensor signal every 10 seconds
• Sump sensor signal every 15 seconds
Wireless Signal Indicator LEDs
Good Signal Indication
• Tank communication: White LED blinks every 10 seconds
• Sump communication: White LED blinks every 15 seconds
Signal Loss Indication
If signal is not received:
Sump Signal Loss
• Orange LED glows on SUMP indicator in controller
Tank Signal Loss
• Orange LED glows on TANK indicator in controller
Signal Failure Alarm
If wireless signal becomes unstable or lost:
• 2 beep alert every 30 seconds
Motor Safety During Signal Loss
If signal loss occurs while the motor is running:
The controller automatically stops the motor to prevent unsafe operation.
Low Battery Monitoring & Alerts
The system continuously monitors the battery status of tank and sump wireless devices.
Sump Sensor Low Battery
If the sump sensor battery becomes low:
Main controller indication:
• Sump Low Battery LED glows
• 3 beep alert every 30 seconds
Tank Sensor Low Battery
If the tank sensor battery becomes low:
Main controller indication:
• Tank Low Battery LED glows
• 3 beep alert every 30 seconds
Even after the low battery warning, the system continues operating for approximately 15 days, allowing enough time for battery charging or replacement.
Power Failure Protection
When power supply returns:
- Controller waits 1 minute
- Checks power stability
- Automatically restarts pump if safe
This protects the motor from unstable power conditions.
Industrial-Grade Electrical Design
The system is built using high-reliability industrial components.
Key Features
• High-power switching relays
• 5kV isolation transformer
• Shock-proof electrical design
• Industrial-grade PCB architecture
Motor Compatibility
• Single Phase Motors
• Three Phase Motors
• Up to 7.5 HP capacity
High Quality Sensor Technology
Sensors are built using corrosion-resistant materials.
• SS316 stainless steel probes
• Food-grade sensor housing
• Rust-proof design
• Scale-resistant technology
This ensures long life and reliable performance.
Manual Control & Maintenance Options
The system includes maintenance features for technicians.
Manual Controls
• Manual Pump ON
• Manual Pump OFF
• Dry-run bypass mode
• Tank full test switch
• Manual override start
System Components
The complete system includes:
• Main Smart Control Unit
• Wireless Tank Sensor Unit
• Wireless Sump Sensor Unit
• Optional Wireless Repeater Units
Ideal Applications
This intelligent system is suitable for:
• Apartments
• Residential buildings
• Agricultural borewell pumps
• Farm irrigation systems
• Commercial buildings
• Industrial water systems
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