Key Technology Highlights

✔ Advanced 3-Phase Motor Protection System
✔ GSM Alerts & Mobile App Control
✔ Real-Time Electrical Monitoring (Voltage & Current)
✔ Intelligent Auto-Learning Motor Protection
✔ Anti-Theft SIM Security System
✔ AI-Based Pump Safety Logic

System Architecture

The system consists of one intelligent control unit that manages motor protection, pump automation, and GSM communication.

Main Control Unit

(Smart GSM Agriculture Motor Starter Controller)

Installed near the motor starter panel.

Functions

• Advanced 3-Phase motor protection
  • GSM communication for remote monitoring
  • Automatic pump control
  • Mobile app monitoring
  • SMS alert system
  • Manual pump control options

Advanced 3-Phase Electrical Monitoring

The integrated LCD display shows real-time electrical parameters.

Real-Time Measurements

• R Phase Voltage
  • Y Phase Voltage
  • B Phase Voltage
  • R Phase Current
  • Y Phase Current
  • B Phase Current

This allows continuous monitoring of motor electrical health and load performance.

Intelligent Motor Protection System

The controller protects the motor using advanced electrical protection logic.

Protection Features

• High Voltage Cut-off
  • Low Voltage Cut-off
  • Overload Protection
  • Dry Run Protection
  • Phase Failure Detection
  • Phase Sequence Detection
  • Phase Unbalance Detection
  • Current Unbalance Detection

The motor starts only when all electrical conditions are safe, preventing damage and extending motor life.

Smart Auto-Learning Motor Protection

During installation, the system automatically learns the motor load characteristics.

Protection Type	Automatic Limit
Overload Protection	120% of actual load
Dry Run Protection	80% of actual load

This ensures accurate motor protection without manual calibration.

Intelligent Pump Automation Logic

The controller automatically manages pump operation based on safety conditions.

Motor Starts When

• Power supply is healthy
  • Motor protection conditions are safe

Motor Stops When

• Electrical fault occurs
  • Dry run condition is detected
  • Overload condition occurs

This ensures safe and automatic pump operation.

Smart Water Flow Detection

After the motor starts:

• Water flow must be detected within 1 minute
  • If water flow is not detected → motor stops automatically
  • Alarm and warning indicators activate

This protects the system from:

• Pipe failures
  • Closed valves
  • Dry running

GSM Alerts & Mobile App Monitoring

The system supports GSM communication and remote monitoring through a mobile app.

Users Can Monitor

• R-Y-B voltage levels
  • R-Y-B current values
  • Pump ON / OFF status
  • Electrical fault alerts
  • System status

Remote Controls

• Start pump remotely
  • Stop pump remotely
  • Monitor system health

Up to 3 authorized users can receive notifications.

Event Alert System

The controller automatically sends alerts for:

• Phase failure
  • Phase recovery
  • Voltage faults
  • Current imbalance
  • Dry run condition
  • Overload condition

Alerts Delivered Through

• SMS notifications
  • Mobile app alerts
  • Automatic phone call to primary user

Anti-Theft DEVICE Security System

If the device is stolen and a new SIM card is inserted:

The controller automatically sends an alert message to registered users including:

• Theft alert notification
  • If a new SIM card is inserted, the device automatically sends the new SIM number to the owner’s registered mobile numbers.

This ensures maximum device security.

Power Failure Protection

When power supply returns:

1. Controller waits 1 minute
2. Checks power stability
3. Automatically restarts pump if safe

This protects the motor from unstable power conditions.

Industrial-Grade Electrical Design

The system is built using high-reliability industrial components.

Key Features

• High-power switching relays
  • 5kV isolation transformer
  • Shock-proof electrical design
  • Industrial-grade PCB architecture

Motor Compatibility

• Single Phase Motors
  • Three Phase Motors
  • Up to 7.5 HP capacity

Manual Control & Maintenance Options

The system includes maintenance features for technicians.

Manual Controls

• Manual Pump ON
  • Manual Pump OFF
  • Dry-run bypass mode
  • Manual override start

System Components

The complete system includes:

• Smart GSM Motor Starter Controller
  • Electrical monitoring system
  • Motor protection relay system

Ideal Applications

This intelligent system is suitable for:

• Agriculture borewell pumps
  • Farm irrigation systems
  • Apartments
  • Residential buildings
  • Commercial buildings
  • Industrial water systems