Wired Sump to Dual Tank Water Level Controller

Smart Automatic Pump Controller for Two Independent Tanks

The Aditya Sump to Dual Tank Water Level Controller is an advanced automatic pump control system designed to manage two separate overhead tanks from a single sump water source.

The controller continuously monitors tank water levels and sump water availability and automatically operates the pump while providing dry-run protection, overflow protection, and intelligent motor safety.

This system is ideal for independent houses, duplex homes, apartments, commercial buildings, and farm houses where two different users or tanks share the same sump water source.


Intelligent Dual Tank Management

The controller supports two independent overhead tanks.

Tank Sensors

Each tank uses two level sensors:

Tank-1

  • 50% Level Sensor
  • 100% Full Level Sensor

Tank-2

  • 50% Level Sensor
  • 100% Full Level Sensor

Working Logic

  • If any tank level falls below 50%, the controller automatically starts the motor (only if sump water is available).
  • The motor fills both tanks simultaneously.
  • When both tanks reach 100% level, the controller automatically stops the motor.

This ensures continuous water availability for both users without manual operation.


Sump Water Protection System

The sump includes three water sensing levels:

  • LOW Level
  • HALF Level
  • FULL Level

The controller allows motor operation only when sufficient water is available in the sump.

If the sump becomes empty while the motor is running:

  • The controller automatically stops the motor
  • Prevents pump dry running and motor damage

Automatic Restart Function

When the sump water level rises again:

  • The controller automatically restarts the motor
  • Continues filling the tanks
  • Stops only when both tanks reach full level

This ensures fully automatic water management.


Advanced Dry-Run Protection

To protect the pump motor from running without water:

After the motor starts:

  • The controller checks for water flow detection in the tank.

If water is not detected within 1 minute:

The system automatically:

  • Stops the motor
  • Motor ON GreenLED turns OFF
  • Red Warning LED turns ON
  • Alarm beep every 10 seconds

This alerts the user to check:

  • Pump condition
  • Foot valve
  • Pipeline blockage

This feature prevents motor burning due to dry running.


Motor Safety – Sump Level Protection

The system ensures that minimum water level is available above the pump suction (approx. 0.5 feet) before allowing motor operation.

Benefits:

  • Prevents dry suction
  • Prevents motor overheating
  • Extends pump life

Power Failure Recovery Protection

When electricity returns after a power failure:

  • The controller gives a 2-second beep indication

If any tank is below 50% level:

  • The controller waits 1 minute before starting the motor.

This delay protects the motor from:

  • Power fluctuations
  • Voltage spikes
  • Frequent power switching

Manual Tank Filling (NEED Button)

If both tanks are above 50% level, but the user wants to fill them completely:

Press the NEED Button

The controller will:

  • Start the motor immediately
  • Fill tanks to 100% level
  • Stop automatically

Motor Running Indication

When the motor is running:

  • Motor ON LED glows
  • Rotating LED indication around the motor icon

This clearly shows that the pump is actively running.


Professional Sensor Connection System

The controller includes an Industrial 10-Pin Green Connector for sensor connections.

Used for connecting:

  • Sump sensors
  • Tank sensors

Advantages

  • No wire tapping required
  • No loose connections
  • Reliable electrical contact
  • Easy installation and servicing

Maintenance & Service Features

Dry Run Bypass Switch

Allows temporary pump operation during maintenance.

Tank Full Test Switch

Helps verify sensor functionality and controller operation.

Manual Motor Start Bypass

Allows the user to manually run the motor when required.


Safety & Electrical Protection

Shock-Proof Electrical Design

The controller uses:

  • High-power switching relays for complete isolation
  • 5KV isolation transformer

Benefits:

  • Electrical safety
  • Shock-proof operation
  • Long device life

Premium Sensor Technology

Aditya controllers use high-quality industrial sensors.

Sensor Material

  • SS316 Stainless Steel Sensors
  • Food Grade Plastic Sensor Holders

Advantages

  • Rust proof
  • No scaling
  • Long service life
  • Safe for drinking water tanks

Motor Compatibility

FeatureSpecification
Motor Type1 Phase & 3 Phase
Maximum Motor CapacityUp to 7.5 HP
Control TypeFully Automatic
Tank SupportDual Tank
Dry Run ProtectionYes
Power Failure ProtectionYes
Manual OverrideYes

Applications

  • Independent Houses
  • Duplex Homes
  • Apartments with Two Tanks
  • Farm Houses
  • Small Commercial Buildings
  • Shared Water Supply Systems

Why Choose Aditya Electronic Solutions

✔ Intelligent Dual Tank Control
✔ Advanced Motor Protection System
✔ Dry Run & Power Safety Protection
✔ Shock-Proof Electrical Design
✔ Premium Stainless Steel Sensors
✔ Professional Installation System

Aditya Water Level Controllers not only automate water management but also protect your pump motor and ensure reliable long-term operation.

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